RCB200N1 FORD FMC1278 & EMC-CS-2009.1 Compliant Test Box-Century Wisdom (Suzhou) Testing Technology Co., Ltd

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RCB200N1 FORD FMC1278 & EMC-CS-2009.1 Compliant Test Box

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EM TEST

RCB200N1 FORD FMC1278 & EMC-CS-2009.1 Compliant Test Box

Product Description
Main features
Technical parameters

- Commodity name: RCB200N1 FORD FMC1278 & EMC-CS-2009.1 Compliant Test Box
- Commodity ID: 1064531601884073984
- 品牌11: EMTEST
- 行业: 汽车电子和整车
- 描述: RCB 200N1 - Generating Relay Switching Transients
- 品牌: EM TEST
RCB 200N1 - Generating Relay Switching Transients

According to the EMC1278 / FORD EMC-CS-2009.1 standard, some test waveforms cannot be generated by a transient simulator similar to the ISO 7637 standard. These waveforms need to be based on a Potter & Brumfield 12 V AC relay and a specially designed Circuits including components such as inductors, capacitors, resistors and switches are created with the goal of simulating "real transients".

EM TEST's RCB 200N1 transient generator complies with the relevant requirements of the FORD EMC-CS-2009.1 standard. RCB 200N1 integrates the components listed in Figure F-1 of this standard in a metal box, which can produce CI 220 A1, A2-1, A2-2, C-1 and C-2, CI 260 F and RI 130 A2-1 and A2-2 these waveforms. For RI 130 waveform test, RCB 200N1 provides a BNC type coaxial output port for connecting a special test fixture.
main feature:

　　Comply with EMC1278, EMC-CS-2009.1 standard requirements

　　CI 220: A1, A2-1, A2-2, C-1 and C-2 tests available

　　CI 260: F test available

　　With the coupling test fixture, RI 130: A2-1, A2-2 tests can be performed

　　Fixed repeat time and pseudo-random timing

　　Automatic control of test modes and switch settings by microcontroller

　　Simple and convenient manual operation

　　Control the EOL state of the relay in accordance with the requirements of the FORD standard

　　Internal/External Trigger Mode

Standards compliant:

　　Ford EMC-CS-2009.1

　　Ford FMC1278

　　Jaguar EMC-CS-2010JLR V1.1 (2011-01)

　　Jaguar JLR-EMC-CS V1.0 Amd 4

advantage:

　　RCB 200N1 controlled by microprocessor, very easy to operate

　　Although the RCB 200N1 can perform 8 waveform tests and has three test modes, its operation is very simple. Microcontrollers can be tested according to the selected test item (CI 220, CI 260 and RI 130), waveform (CI 220: A1, A2-1, A2-2, C-1 and C-2, CI 260: F or RI 130: A2-1 and A2-2) and modes (M1, M2 and M3) to set up the test application. LED lights will indicate the selected waveform, test mode, and status of the relays (SW0 - SW4) as required by the standard.

　　For waveform testing applications, test patterns M2 and M3 are defined based on pseudo-random timing sequences. This is done automatically by the built-in microcontroller. Tests can be run sequentially, or indefinitely. Potter&Brumfield relays degrade after approximately 100 hours of use and need to be replaced. A built-in counter counts the time the relay is used in the background. The EOL LED will show the current EOL status.

　　In order to meet the requirements of the RI 130 test item, all components of the RCB 200N1 are integrated in a metal box, but the replacement of the relay is still very simple. RCB 200N1 supports connecting an external trigger source to trigger the waveform; or when there is no external trigger source, it can also be automatically triggered internally.

　　

design:

　　RCB 200N1 - designed in strict accordance with EMC1278 /EMC-CS-2009.1 standard

　　The FORD standard has strict requirements for the use of circuits and components of a compliant transient generator. The RCB 200N1 of EM TEST is also designed in strict compliance with these requirements.

Specific indicators:

Transient generators compliant with FORD EMC-CS-2009.1
technical details
RCB 200N1	The circuit design complies with Annex F, Figure F-1, including the following components
Resistor R1	51 Ω，25W
Resistor R2	220 Ω ± 5%, 2W
Resistor R3	33 Ω ± 5%, 10W
Resistor R4	6 Ω ± 5%, 50W
Capacitor C1	100 nF capacitor, 400V
Inductor L1	5 uH inductor (Osborne transformer part no. 8745)
Inductance L2	100 uH inductor (Osborne transformer part no.32416)
Diode D1	Zener Diode 39V, 5W
Transistor Q1	NPN transistor
SW0 - SW4	single throw switch
RLY1	12V AC relay using NC contactor (Potter&Brumfield KUP-14A15-12)
operate
TEST ON	Powers EUT in accordance with CI 220 and CI 260; no function for RI 130 due to no DC voltage
ID	Select test item
Pulse	Select a preset test pulse
Mode	Select the mode of pulse generation
Start/Stop	start/end test
input Output
enter	4mm safety connector for DC power supply (e.g. battery or VDS 200x)
trigger	External trigger input (BNC)
output	4mm safety connector for CI 220 and CI 260 tests 50 Ω BNC connector for RI 130 tests
LED	Display: - Test Status - Test Item (ID) - Waveform - Mode Display: - Test Status - Test Item (ID) - Waveform - Mode Display: - Test Status - Test Item (ID) - Waveform - Mode
test program
According to EMC-CS-2009	CI 220: A1, modes M1 and M2 CI 220: A2-1, modes M1, M2, M3 CI 220: A2-2, modes M2, M3 CI 220: C-1, modes M2 and M3 CI 220: C-2 , modes M2 and M3
	CI 260:F
	RI 130: A2-1, Modes M2 and M3 RI 130: A2-2, Modes M2 and M3 use the test fixture recommended by the Ford standard
general data
size	330mm x 230mm x 115mm
weight	about 7.5 kg
fuse	20A for DUT power supply
Protect	Overvoltage and reverse polarity protection
option
Test Fixture	For line-line coupling anti-interference, in line with RI 130 test item requirements
R-Rel	Replacement Relay Kit